Cellular Automata Modelling of Micro Abrasive Machining
نویسنده
چکیده
This paper presents the use of Cellular Automata (CA) for modelling micro abrasive machining. A onedimensional CA was initially used to model the workpiece, as having different heights, to represent the roughness; and the forces from the abrasive grits were modelled to randomly erode the workpiece, as such smoothening out and polishing the surface. The modelling was then extended further to two dimensions. Results of the simulations have shown that the mean heights of the peaks, depicting the surface roughness of the workpiece and the mean standard deviation sharply decrease as time evolved. Good surface finish was always observed just after 20 pass steps. The work carried out has demonstrated that it is possible to model and simulate abrasive machining processes by implementing simple rules of cellular automata.
منابع مشابه
Micro Machining of AISI 440C Stainless Steel using Magnetic Field and Magnetic Abrasive Particles
Magnetic abrasive finishing (MAF) is a micromachining process that uses magnetic field and magnetic abrasive particles to conduct the mechanism of material removal in micro-nanometer scales. In this paper, by an experimental method and statistical analysis, the effects of parameters like working gap, work-piece rotational speed and material removal mechanism (injection of abrasive slurry of Al<...
متن کاملMicro Machining of AISI 440C Stainless Steel using Magnetic Field and Magnetic Abrasive Particles
Magnetic abrasive finishing (MAF) is a micromachining process that uses magnetic field and magnetic abrasive particles to conduct the mechanism of material removal in micro-nanometer scales. In this paper, by an experimental method and statistical analysis, the effects of parameters like working gap, work-piece rotational speed and material removal mechanism (injection of abrasive slurry of Al<...
متن کاملMachining of FRP Composites by Abrasive Jet Machining Optimization Using Taguchi
Abrasive Jet Machining is an Unconventional machining process in which the metal is removed from brittle and hard material in the form of micro-chips. With increase in need of materials like ceramics, composites, in manufacturing of various Mechanical & Electronic components, AJM has become a useful technique for micro machining. The present study highlights the influence of different parameter...
متن کاملMagnetic Abrasive Machining of Difficult-to-Cut Materials for Ultra-High-Speed Machining of AISI 304 Bars
This research proposes an optimized magnetic abrasive machining process that uses an ultra-high-speed system to perform precision machining on a workpiece. The system can process several microns of material, either for machining surface roughness or for machining a workpiece for a precise micro-diameter. The stainless steel workpieces have been machined using an ultra-high-speed magnetic abrasi...
متن کاملAn Experimental Investigation on Surface Roughness and Edge Chipping in Micro Ultrasonic Machining
Surface quality including surface roughness and edge chipping is a key process measure in micro ultrasonic machining (Micro-USM) as an efficient process for micromachining of hard and brittle materials. Process parameters such as ultrasonic vibration amplitude, static load, type of tool material, type and size of abrasive particles and slurry concentration can influence the surface quality. How...
متن کامل